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Guide 9 of 20

Production

Production orders, the schedule and live plant monitoring.

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Who uses it: Production and planning4 min

What it's for

To make or assemble what was planned: what is produced, on which work center, when, and how the plant is doing right now.

Step by step

  1. 1

    Overview

    OEE, throughput, scrap, OTIF, cost variance and orders by status. From here you reach work centers, bills of materials, quality and downtime.

  2. 2

    Production orders

    Each order with product, planned and completed quantity, status and priority. Move it forward with one click: confirm, start production, complete.

  3. 3

    Schedule

    A Gantt chart of orders per work center over time, to spot bottlenecks and reschedule.

  4. 4

    Live monitoring

    The plant in real time: OEE per work center, units, scrap, charts, the event log and the andon board. It refreshes every 10 seconds.

Example: Acme's kit line

Acme assembles variety boxes: the kitting line runs at 79.7 % OEE and shrink-wrap had a 20-minute stop for a film jam; monitoring shows it in amber.

Tips

  • Plant operators record counts, scrap and downtime from the operator station.